Pollution Control & Kitchen Exhaust BOMBA MS 1183
Overview 4-Stage Pipeline Exhaust Schematic ROI Calculator
Consult Engineer
UL 1046 Flame Barrier • BOMBA MS 1183 • PBT Local Council Compliant

Zero duct grease pooling. Zero cooking odor complaints. Complete BOMBA fire protection.

From high-density shopping mall central kitchens and commercial wok ranges to electronics VOC solvent exhaust: Superado multi-stage mechanical grease baffles and virgin coconut activated carbon neutralize fire hazards and odors before rooftop discharge.

Calculate Duct Degreasing ROI → Explore 4-Stage Scrubbing Loop
98.4%
Canopy Grease Capture
Aerodynamic SUS 304 centrifugal baffles spin out heavy grease droplets, preventing riser duct oil pooling.
>65%
Carbon CTC Adsorption
High-activity virgin coconut shell activated carbon neutralizes pungent cooking aromas, VOCs, and fatty acids.
UL 1046
Certified Flame Barrier
Stops wok flares at the hood canopy line, preventing catastrophic flash fires from igniting the building riser.
100%
BOMBA & PBT Pass Rate
Eliminates stop-work notices from DBKL, MBPJ, MBSJ, and BOMBA across 120+ Malaysian commercial food facilities.
Malaysian Statutory Risk Analysis

The three hidden threats in commercial & industrial exhaust.

Uncleaned exhaust ducts are the leading origin of commercial building fires in Malaysia. Discover why generic mesh filters create critical legal liabilities.

The Riser Flash Fire Catastrophe

Cheap aluminum wire mesh filters only catch large splatter while allowing aerosolized submicron oil vapor to bypass freely. Over 3 months, 50 to 120 kg of combustible grease coats horizontal ducts. A routine wok flare ignites the grease, spreading fire up multi-story building risers within 4 minutes.

BOMBA MS 1183 Requirement: Requires certified flame-arresting baffle barriers at all commercial cooking canopies to stop fire propagation.

PBT Neighborhood Odor Stop-Work Orders

Commercial kitchens, cloud kitchens, and central bakeries venting untreated sambal, satay, fried chicken, or bakery fumes face immediate community backlash. Malaysian municipal councils (DBKL, MBPJ, MBSJ, MBSA) issue Compound Notices and refuse premise operating license renewals until active odor scrubbers are installed.

Local Council By-Laws: Strict discharge thresholds on volatile fatty acids, acrolein, and pungent cooking aromas in mixed commercial-residential zones.

Industrial VOCs & Solvent Emissions

Electronics PCB conformal coating, flexographic printing, chemical batch blending, and rubber vulcanization emit hazardous Volatile Organic Compounds (VOCs). Discharging untreated solvents violates Malaysian DOE Clean Air Regulations 2014, subjecting factory directors to compound fines up to RM 100,000.

DOE CAR 2014 Limit: Strict statutory limits on stack VOC concentration (< 10 mg/m³) requiring engineered deep-bed activated carbon adsorption.
Multi-Barrier Engineering

The 4-stage grease & molecular odor abatement pipeline.

Superado integrates aerodynamic mechanical separation, secondary aerosol demisting, electrostatic coalescing, and virgin coconut carbon molecular adsorption into a unified system.

Stage 01 • Canopy Flame Barrier

SUS 304 Centrifugal Baffles

HyperTrap™ SUS 304 Interlocking

UL 1046 certified flame barrier. Aerodynamically curved interlocking baffles force grease-laden air into rapid direction changes, slinging out heavy oil droplets by centrifugal force into drainage gutters.

Grease Extraction: 96.8% (Heavy Droplets)
Flame Barrier: UL 1046 / NFPA 96 Flame-Stop
Stage 02 • Secondary Mist Demister

Expanded Aluminum Mesh

HyperTrap™ Type M Multi-Layer

Corrugated interlocking aluminum expanded foil media traps submicron aerosol grease mist escaping primary baffles, keeping high-velocity horizontal ductwork virtually dry.

Air Resistance: 40 Pa Initial DP
Maintenance: 100% Washable & Reusable
Stage 03 • Submicron Smoke Capture

Dual-Stage ESP Module

HyperVolt™ Industrial ESP Precipitator

High-voltage ionizing cell charges ultra-fine submicron cooking smoke particles (0.01 - 1.0 µm) before collecting them on grounded aluminum plates, eliminating visible blue smoke.

Smoke Efficiency: 95% on Particles >0.1μm
Ionizing Voltage: 10 kV Ionizer / 5 kV Collector
Stage 04 • Molecular Odor Adsorption

Virgin Coconut Carbon Bank

HyperSorb™ CC60 Canister Matrix

Heavy-bed cylindrical canisters packed with virgin coconut shell activated carbon (CTC >60% / >75%). Adsorbs volatile fatty acids, mercaptans, and pungent cooking smells before discharge.

CTC Activity Rating: >60% Carbon Tetrachloride
Target Pollutants: VOCs, Odors & Mercaptans
Exhaust Aerodynamics • MS 1183

Commercial kitchen exhaust & scrubber system architecture.

Full cross-sectional flow engineering from wok range canopy capture through horizontal building risers to rooftop activated carbon scrubbing and clean atmospheric discharge.

High-Rise Commercial Kitchen Exhaust & Odor Abatement Cross-Section

UL 1046 canopy flame baffle protection with rooftop ESP and deep-bed coconut carbon scrubbing canister banks.

BOMBA & PBT Compliant Blueprint
HOOD CANOPY (SUS 304) STAGE 1: HYPERTRAP™ UL 1046 BAFFLE COMMERCIAL WOK / FRYER FIRE-RATED DUCT RISER ROOFTOP POLLUTION & ODOR SCRUBBER UNIT STAGE 3: ESP SMOKE IONIZER STAGE 4: HYPERSORB™ VIRGIN CARBON CANISTERS CLEAN, ODOR-FREE DISCHARGE ZERO DUCT GREASE POOLING • 96.8% OIL RECOVERY • 100% PBT ODOR PASS RATE
Commercial kitchen canopy with stainless ductwork and activated carbon scrubber system
Canopy & Scrubber Bank: Commercial central production kitchen canopy equipped with HyperTrap™ flame baffles and ceiling-mounted activated carbon canister odor filters.
Mechanical engineer inspecting rooftop pollution scrubber and activated carbon canister installation in Kuala Lumpur
Rooftop Environmental Audit: Certified Malaysian ventilation engineer inspecting rooftop pollution scrubber and stainless carbon canister bank overlooking Kuala Lumpur.
Exhaust Performance Benchmarking

Generic wire mesh vs. Superado multi-stage engineering.

Compare how certified centrifugal baffles and virgin coconut carbon eliminate flash fire hazards, slash duct cleaning costs, and ensure permanent municipal council compliance.

Performance & Safety Metric Generic Wire Mesh Filters Basic Stainless Baffle Only Superado Multi-Stage + HyperSorb™
UL 1046 Flame Barrier Certification
Underwriters Laboratories Flame Test 		Fails (Flames pass through) Standard Compliance UL 1046 & BOMBA MS 1183 Certified
Grease Extraction Efficiency
Liquid droplets & aerosolized mist 		45% – 60% (Excessive bypass) 75% – 82% 96.8% Extraction (Canopy Level)
Cooking Odor & VOC Adsorption
Volatile fatty acids, spices & smoke 		0% (Zero odor capture) 0% (Zero odor capture) >90% Odor Neutralized (CTC >65%)
Duct Degreasing Interval
Frequency of required professional cleaning 		Every 2 – 3 Months Every 6 Months Extended to 12 – 18 Months
PBT Council & BOMBA Pass Rate
Risk of compound fines or closure 		High Hazard (Frequent citations) Moderate Risk (Odor complaints) 100% First-Time License Approval
Malaysian Field Proven Track Record

Tested and proven across high-density Malaysian facilities.

Real operations where restaurant groups, shopping malls, and industrial plants eliminated grease pooling, resolved neighborhood odor citations, and passed BOMBA fire inspections.

Pavilion Bukit Jalil, KL • Central Production Hub

High-Density Wok Range Grease Riser Protection

The Problem: Central commercial food hub operating 14 high-heat Asian wok ranges and 8 deep fryers suffered rapid grease accumulation in horizontal ducts. BOMBA inspectors flagged acute flash-fire hazards, demanding costly quarterly duct cleaning (RM 4,500 per session).
Superado Solution: Retrofit HyperTrap™ SUS 304 interlocking centrifugal baffles paired with secondary expanded aluminum mist filters at all hood canopies, backed by rooftop HyperSorb™ virgin coconut carbon canisters.
Verified Result: 96.8% grease extracted before entering ductwork. Duct cleaning interval safely extended from every 3 months to 15 months, saving RM 13,500/year and passing BOMBA audits with zero citations.
Bayan Lepas FTZ, Penang • Electronics Assembly

PCB Conformal Coating Solvent VOC Abatement

The Problem: High-speed automated PCB conformal coating and flexographic printing lines emitted intense isopropyl alcohol and toluene vapors, nearing Department of Environment (DOE CAR 2014) stack concentration limits.
Superado Solution: Engineered deep-bed activated carbon adsorption banks featuring HyperSorb™ CC75 virgin coconut shell carbon (CTC >75%), sized for continuous 18,000 m³/h solvent air exhaust.
Verified Result: Stack VOC discharge reduced to under 6.8 mg/m³ (comfortably below DOE 10 mg/m³ threshold). 100% eliminated solvent smells in employee carpark areas.
Nilai Industrial Park, N.S. • Halal Seasoning Plant

Sauce Boiling & Pungent Spice Odor Neutralization

The Problem: Industrial cooking kettles boiling garlic, onion, and chili paste generated overwhelming pungency, triggering repeated complaints from adjacent residential townships and local council (MPN) warnings.
Superado Solution: Two-stage scrubbing architecture: HyperTrap™ Type M moisture-demister panels followed by impregnated activated carbon honeycomb banks with chemical chemisorption for organic sulfur compounds.
Verified Result: 100% elimination of community odor complaints; successful premise operating license renewal with local council without costly wet chemical scrubber retrofitting.
Interactive Fire & Cost ROI Tool

Calculate your kitchen duct cleaning & fire risk ROI.

Model your cooking operations to discover how much grease can be arrested at the canopy line, how much duct degreasing expense you can save, and how to eliminate BOMBA fire liabilities.

Commercial Kitchen Operating Parameters

Adjust the sliders to model your restaurant or central kitchen facility:

Number of Cooking Canopies / Hoods: 6 Hoods
Daily Cooking Hours: 12 Hours / Day
Current Duct Degreasing Cost (per Cleaning Session): RM 3,500
Projected Annual Duct Cleaning Savings
RM 10,500
Duct deep-cleaning frequency reduced from every 3 months down to once every 15 months.
1,885 kg
Grease Arrested at Canopy (Yearly)
UL 1046 SAFE
BOMBA MS 1183 Compliance Rating
Request Kitchen Fire & Odor Audit
Professional Engineering Advisory

Schedule an on-site commercial exhaust & fire safety audit.

Our certified ventilation engineers review hood face velocities, grease baffle condition, horizontal duct accumulations, and carbon bed saturation to ensure full BOMBA MS 1183 and PBT local council compliance.

UL 1046 Certified Flame Baffles in stock in Puchong
Virgin Coconut Carbon CTC >60% & >75% canisters
Complete BOMBA & PBT Technical Dossier documentation
Direct Engineering Hotline
+60 3-8070 8822
Mon – Fri: 8:30 AM – 6:00 PM | Puchong Headquarters